OTIS ELEVATING  RAILWAY
ENGINEERING  NEWS PART  III
compiled by Thomas Ehrenreich

September 8, 1892

HOISTING MACHINERY AND SAFETY CLUTCHES;
OTIS ELEVATING CABLE RAILWAY. (With inset.)
Please click here for an enlarged (31k) view of figure 1 in a separate window In our issue of Aug. 18 we gave a general description of the construction and equipment of the Otis Elevating Cable Railway, up the eastern slope of the Catskill Mountains, and called attention to some of the peculiarities of its design. We show in the accompanying cuts and on our inset sheet this week some general photographic views of the incline and complete details of the hoisting machinery and safety devices,Please click here for an enlarged (61k) view of figure 2 in a separate window. which are used in its operation. It will be remembered that the incline is 7,000 ft. long along the grade and has a rise of 1,630 ft., with a maximum grade of 34%. Fig. 1 gives a general view of the line from a point near its bottom and shows very clearly the construction of that portion of the track laid with ballast in the ordinary manner. In Fig. 2 is shown a portion of the long trestle, detail drawings of which were given in the previous article.

With regard to the hoisting machinery there is little to be said in addition to the description given in the first article which is not plainly shown by the Please click here for an enlarged (136k) view of figure 5-6 in a separate windowdrawings. In general it does not vary materially from that in use on other cable inclines except, perhaps, in its magnitude and the unusual precautions taken to insure safety in operating the road. It is located at the top of the incline and consists in brief of two Hamilton-Corliss, reversing engines, with 12 x 30 in. cylinders, driving a single shaft which is geared to two spur wheels operating the drum shaft and winding drums. The foundation is of brick and stone masonry on solid rock. The winding drums are 12 ft. in diameter and are provided with six grooves for the cables and also with seats for friction brakes, which are to be connected with a suitable mechanism for throwing them into operation should the car overrun its proper position at the station. In addition to the brakes on the drums there are also friction brakes on the engine shaft which an operated by one of the levers in the operating tower.

As noted in the previous article, the machinery is operated from a tower directly above and from which a clear view of the whole line is had. This is accomplished by three systems of levers operating the steam and reversing valves and the friction brakes on the engine shaft.

It will be seen that with the exception of the automatic stop the operating of the safety devices connected with the hoisting machinery is in the hands of the operator. To provide against accident, should the operator become careless, or incapacitated for any cause, or should the hauling cables break or stretch, safety clutches are attached to each passenger car. These clutches are designed to work either when one cable breaks or stretches unduly or when the car exceeds a certain fixed rate of speed. Details of the clutches are shown in Figs. 7 & 11, Please click here for an enlarged (44k) view of figure 7-11 in a separate windowon the inset sheet. They were designed by Mr. Thos. E. Brown, Jr., M. Am. Soc. C. E. (to whom we are indebted for the blue prints, from which our drawings are made), and are used for the first time on this line. The operation of the clutches is as follows: Each set of two cables after passing through guides is fastened by open sockets to the drawbars which bear against the levers B, B, shown in Figs.  7 and 10. These levers swing upon the shaft E and bear in turn against the frame D, which is keyed to the shaft E, and also against the double pivoted plate or disk A. Should one of the cables break or stretch sufficiently to about double the strain on the other, the disk A revolves around one of the pivots through an angle limited by the curved slots C, C, and the lever B, or B, attached to the unbroken cable, swings forward moving the frame D, and causing the shaft E to make a partial revolution. This causes the lever arm F, which is keyed to the shaft and abuts against the spring G, to swing forward, thus compressing the spring G, and causing a pull on the rod H, which is connected with the long arm of the bell crank I. The bell crank I is connected by the rod J to a second bell crank K (Fig.  9), which presses against the jaw L of the clutch, bringing it into contact with the wooden guard rail. The movement of the jaw L, by means of a system of levers, brings the other jaw of the clutch into contact with the rail and the friction causes the clutch to swing back toward the frame T, bringing the teeth into such a position that any forward motion of the car increases the grip of the clutch.

When the fixed rate of speed exceeds a certain limit, 12 miles per hour, the jaws of the clutch are thrown into action by an entirely different mechanism, which is actuated by an Otis wheel governor, shown in elevation at M. No details of this governor are given, but its construction is exactly the same as the governorPlease click here for an enlarged (72k) view of figure 3 and 4 in a separate window used with the Otis elevators in the Eiffel Tower, an elevation and section of which are shown in Figs. 3 and 4. It consists of two toothed weights shown in section at A, A, and in elevation at A', A', (N, N, on inset Fig. 7). Each of these weights is fastened to arms of two bell crank B, B, the other arms of Which are pivoted to the sliding rods C, surrounded by spiral springs D. When the revolutions of the wheels exceed a certain number per minute, the weights tend to fly apart under the influence of centrifugal force, this motion being allowed by the bell cranks and springs as plainly shown in the figures.

Turning now to the operation of the clutch, Figs.  7 and 8, it will be seen that as the weights N, N, fly apart their teeth come in contact with the trigger O, fastened to one end of a rocking shaft to the other end of which is attached a short arm P, which locks with the nut Q on the rod R, and holds in compression the spring S. When the teeth of the weights strike the trigger the rocking shaft makes a partial revolution, lifting the arm P, and releasing the spring S. This expands and presses the rod R against the long arm of the bell crank I. This pressure is transmitted to the mechanism of the clutch, causing it to operate in the manner already described. The whole mechanism is very ingenious and all tests, both in the shops and on the cars, have shown its operation to be effective. It would seem, however, as if the construction lay open to the charge of unnecessary complexity. The fewer parts such a mechanism has and the simpler these parts are put together the better, generally speaking.

The contractors for the construction and equipment of the road proper were given in our issue of Aug. 18. The contractors for the engines and hoisting machinery were the Walker Mfg. Co., of Cleveland, O., to whom we are indebted for the drawings of that machinery shown on the inset. The safety clutches were manufactured by Otis Bros. & Co., of New York City.
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